How Can The Steel Industry Give A Much-Needed Boost To The Indian Economy In the Future?
India now ranks as one of the largest economies in the world with the highest rate of growth in GDP. The country’s economic position can always be improved by developing infrastructure. Steel has played an important role in the economic and infrastructure growth of a country since the Industrial Revolution. It is used in diverse industries like infrastructure, manufacturing, construction, automobiles and more. India is the second largest producer and consumer of crude and finished steel in the world. In India, steel has a multiplier effect of 1.4x on GDP and 6.8x on employment. The growth in the steel sector is expected to improve the economic growth rate of India. The increasing demand for structural steel and its rising applications is expected to give a boost to the steel demand as well as the Indian economy. How can structural steel help the Indian economy to grow? In a report from the National Council of Applied Economic Research (NCAER), steel plays a crucial role in a country’s overall development. Structural Steel plays a vital role in building houses, producing cars, and making everyday utensils and packaging. Besides, it can be used for various engineering applications, power generation, petrochemicals, and fertilizers. The high structural steel demand can increase employment opportunities, especially in Tier III cities. It can multiply the employment rate immensely. India has already taken over the market of steel as the world’s second-largest producer of crude steel. Structural Steel industries in India produced more than 7.2 MMT of structural steel last year. Steel consumption employs more than 20 lakh people annually. Hence, the structural steel industry has propelled the supply of steel overseas and put the country on the global stage. India’s demand-supply scenario India is expected to see a rise in demand for structural steel in the near future. The demand for structural steel is expected to grow at 5.5% in the next five years, compounded annually. Over the last few years, there has been a radical change in the approach to steel consumption. The construction industry has increased its use of structural steel tubes and pre-engineered building materials though it is still way off the global consumption of 10% of total steel use. The current rate of 4-5% leaves a lot of scope for the future. Structural steel has a wide range of applications across diverse industries and is made using the latest technology that results in more durability less steel consumption, minimal wastage and faster project execution. India has a market edge in structural steel manufacturing due to the following factors: High-grade iron ore and non-coking coal are two components of steel manufacture which are both available locally. Expanding domestic and international market Thriving MSME sector Having a young workforce and low labour expenses India still needs to boost its current per capita consumption. Per capita Steel tube usage has moved from 57.6 kg to 74.1 kg over the last five years. Future of the Steel Industry India will see a huge demand for steel for affordable urban and rural projects, such as railways, roads, residential buildings, and the domestic shipbuilding industry. Also, steel is used in the defence sector and growth in the automobile sector. According to the 2017 National Steel Policy, by 2030-31, 300 million tonnes of production capacity will be available. The government is aiming to raise rural steel tube consumption from 19.6 kg per capita to 38 kg per capita by 2030-31. Despite being the world’s second-biggest steel producer, India is far from being self-sufficient in high-grade steel production. Due to limited resources, the steel sector is also facing low supply ability to the market. The National Steel Policy 2017 provides the broad framework has been put in place to promote the growth of an economically competitive, technologically advanced steel industry in India. As a result of this policy, steel manufacturers will be provided with adequate policy support and guidance, and capacity additions will be encouraged. India is ready to become an economic powerhouse. APL Apollo with a 50% share of the structural steel tubes market, 11 plants, 2.6 MMT capacity, 800 distributors and over 16 products is ready to make its contribution to India’s success story. Visit www.aplapollo.com for more information.
How can PEB help you to save on construction costs and time?
Pre-engineered steel building materials have gained trust and popularity among construction workers, contractors, and project managers. Being affordable and durable makes PEBs the first choice for any construction project. An offsite construction requires lightweight and robust material that speeds up the construction process. Let us explore the favourable factors that make PEBs the smart way to expedite construction at optimal costs. ** Insulation Properties** Pre-engineered building solutions are manufactured with tremendous insulation properties. So, prefabricated materials are energy-efficient solutions that protect against extreme heat and cold. If you are living in a tropical climate area, this structural steel will prevent heat from percolating inside your home or building. Pre-engineered materials for building roofs tend to reflect 100% sun rays, which in turn reduces the need for ACs in the building. Hence, pre-engineered steel materials can save energy and save money on electricity throughout the year. ** Require Little Maintenance** The benefit of a pre-engineered building is that it will need little to no maintenance over a long time. Also, stainless steel materials are not prone to the growth of mould, mildew, or discolouration. Hence, easy-to-clean features make it a better option than brick-and-mortar. Pre-engineered steel building materials are made of superior quality steel that increases its longevity and prevents the decaying of material with time. Rodents and insects will not damage steel column tubes and pipes. In this way, PEBs can be constructed more quickly and maintenance costs can be reduced. **Fire Resistance** Other than being energy-efficient and low-maintenance, steel building solutions provide high resistance against fire. Infrastructure and other construction projects should use PEBs to prevent any damage caused by fire. Using steel buildings can help you save money on inventory and insurance premiums during the life of the structures. **Construction Time** Any construction requires sufficient time. You can save construction time by choosing the right materials and building solutions. Also, prefabricated construction materials are all factory-made and prepared with the latest software before manufacturing. It will avoid any hindrances and minimize errors during construction. It also increases the speed of erection. Because of this factor, companies choose PEBs to finish multiple projects at the same time. Using PEB structures offers a cost advantage as the labour required to complete the construction is very little. Pre-engineered buildings are easy to modify, shift and expand per customer requirements. It is a cost-friendly and time-saving construction solution compared to traditional structural steel. APL Apollo offers pre-engineered structures that are safe and eco-friendly with value. While choosing pre-engineered solutions, consider other factors such as maintenance, labour costs, overheads, etc. Apollo column is suitable for all kinds of PEBs like high-rise buildings, schools, medical buildings, infrastructure projects, sheds, cold storages etc. ** Choose APL Apollo PEBs for your Project!** APL Apollo provides the best PEB steel building solutions, such as warehouses, industrial sheds, and commercial and residential complexes. In future years, warehouses and affordable housing projects will be in high demand due to the government’s efforts to improve the farm supply chain infrastructure. If you use APL Apollo columns in PEB structures, it will reduce construction costs and construction time. To know more about APL Apollo’s product range and how it can help you in PEBs, please visit www.aplapollo.com and be amazed by the eye-catching display.
Pre-painted Structural Solutions (Apollo Navrang)
Pre-painted Structural Steel or coloured steel materials are creating their own marketplace as their demand is steadily increasing. You may have used bare steel pipes and tubes with a neutral colour that may be painted at the construction site to prevent corrosion and keep their aesthetic value. However, painting steel pipes and tubes subsequently is generally poisonous to the environment. It can create air and land pollution. Rusted pipes should not be used in architecture, construction, or industry. In addition to affecting structural steel pipe quality, rusting also raises maintenance costs. APL Apollo, a leading steel company, has introduced pre-painted steel pipes, painted only in factories under controlled conditions. Thus, it minimizes environmental risks and reduces maintenance costs as well. Learn more about the benefits of pre-painted structural tubes and their applications. #### Why choose Pre-painted Structural Steel? Steel structural products need time to transport after being manufactured and are exposed to different environmental conditions. They are highly prone to corrosion that may occur during humid conditions. Apollo offers galvanized and pre-painted tubes that prevent rust and extend the product’s longevity. Moreover, such painted structural steel tubes and pipes reduce the effort of removing rust. Colour-coated products can enhance aesthetic appeal and provide a sleek finish. They are suitable for various purposes, roofing, airports, warehouses, etc. Besides, APL Apollo has pioneered in launching products to save the environment and reduce deforestation by replacing wood with hollow steel sections. One such product range is Apollo Navrang, which includes pre-galvanized sheets/ galvalume sheets for residential and commercial building rooftops, open-door frames, pre-engineered building sheds, etc. APL Apollo has launched Apollo Navrang, the world’s first narrow and thicker colour-coated coils and sheets. Also, the APL Apollo setup line has a diverse range of products for various applications. Here is a list of the applications where pre-painted structural steel coils and sheets can be used. #### Applications of Apollo Pre-painted Steel **Open Door Frames:** Pre-painted open-door frames are the best replacement for wooden frames. Steel double-door frames offer protection and aesthetic appeal to your abode. You do not need an expert to install the Navrang door frame. Also, structural steel doors are termite-free and humidity resistant. You can recycle the steel door frames, which reduces the wastage of limited resources and makes it an environmentally-friendly product. **Solar Panel Frames:** Navrang solar panel frames are made of galvanized structural steel, which is better than Galvanized Iron. A coated solar panel will ensure high resistance to all weather conditions and increase the lifespan. It is manufactured using advanced technology of the Alu Zinc line that increases heat stability or reflectivity. It also ensures high performance and more durability. **PEB Purlins: **Pre-engineered building materials are used for purlin and girt applications. It is the most cost-effective and environmentally sustainable alternative for various infrastructures. Navrang C and Z purlins are flexible with bend characteristics ranging from 0T to 3T. **In Conclusion** Pre-painted hollow sections, pipes, tubes, and sheets are produced in different colours for different purposes. APL Apollo Tubes has been manufacturing innovative and impressive structural steel products to create sustainable and strong structures. Whatever your reason for buying pre-colour-coated steel tubes and pipes, APL Apollo is here to cater the right product for your project. To check out the entire product range please visit https://aplapollo.com/apollo-navrang/ .
What Is The Difference Between PEB And Conventional Structures?
In a fast-paced world, time is a precious commodity and is considered equivalent to money. It, therefore, comes as no surprise that the construction industry prefers pre-engineered buildings to traditional construction from scratch. You can choose from a wide range of pre-engineered buildings like columns, mezzanine floors, trusses, portals, multi-storey buildings, pre-engineered structures and more based on your specific requirements. Let us understand the difference between pre-engineered buildings and conventional structures in detail to better appreciate the popularity that PEBs enjoy. What are Pre-engineered Buildings? Pre-engineered buildings are prefabricated building parts that are produced in a factory and assembled directly on the construction site. These parts are customised to meet the client’s needs. Pre-engineered buildings are 30-35% lighter than conventional buildings which makes construction convenient. What are Conventional steel buildings? Conventional buildings are constructed using rolled steel sections that are designed and fabricated on-site. This is a long-drawn process involving more labour and time. Let us compare Pre-engineered buildings with conventional structures on a few parameters. Design – The integral framing system of pre-engineered buildings makes the design more efficient compared to conventional structures. It takes more time to design conventional structures to this level of accuracy. Use of computer software – Computer software is available for designing pre-engineered buildings. Cost estimations along with detailing and drawings are generated instantly. This is not possible in the case of conventional structures. Weight of final structure- In the case of PEBs, tapered built-up sections are used as structural members which makes them 10-20% lighter than conventional buildings. On the other hand in the case of conventional structures, hot-rolled T-sections are heavier. Foundation – Since the entire structure is much lighter compared to conventional structures, a simple lightweight foundation will suffice. However, in case of conventional structures, a heavy foundation is needed to bear the weight of the structure. Project execution time – Since PEBs are prefabricated structures that need to be bolted in place at the construction site, the execution of projects is much faster. A conventional structure takes a much longer time as the entire structure has to be constructed at the site. The difference could be as stark as 6-8 weeks for a 500MT PEB while the same project could take 26-28 weeks in the case of a conventional structure. Construction Cost – Given that projects are executed much faster, it is obvious that PEBs require less labour which translates into less cost. Studies show that PEBs cost 30% less than conventional structures per sq m. Earthquake Resistance – Since PEBs are lightweight, they offer more resistance against earthquakes compared to conventional structures.and their heavy frames. Future changes- The simple linked design that can be bolted in place easily offers flexibility for addition or expansion in future. It would be difficult to expand conventional structures as the design is rigid and it would be difficult to add extensions unless already planned for. Performance – Since the entire piece is pre-fabricated, it fits together efficiently as a structure. However, in the case of conventional structures, there is no guarantee about the efficacy as each piece is designed separately. Single point of responsibility – The entire prefabricated structure can be purchased from a single vendor which gives you better execution and control. A conventional structure may be dependent on multiple suppliers and unplanned delays or lack of coordination can occur. Clear span – PEBs offer a clear span of 100-120m which is 2.5-3x of what is offered by conventional structures. Simple erection – The entire construction process is so simple and requires light machinery for bolting the structure into place. Conventional building involves the use of heavy machinery and it is a complicated process. As you can see Pre-engineered buildings using structural steel are fast becoming the preferred option for architects and builders because of their cost-effectiveness, efficiency and speedy execution. APL Apollo has a wide range of structural steel offerings that are perfect for PEB structures. You can visit www.aplapollo.com and enquire now for complete details.
5 Things you need to know about Galvanized Steel Tubes
Choosing the right material for your project is crucial. Steel is a widely used material for various manufacturing and industrial purposes. Galvanized steel is a popular building material due to its outstanding durability, versatility, price, and corrosion resistance. In this blog, we will discuss the five things that you should know about Galvanized Steel tubes. Before that, let’s first learn about Galvanized Steel Tubes. About Galvanized Steel Tubes and Manufacturing Process Zinc-Iron coatings make galvanized tubes the most popular steel tubes used in construction. Galvanization is the process used to manufacture these steel tubes. In this process, steel tubes are coated with zinc to act as a barrier to corrosive elements and protect the base metal over a long period of time. High-quality steel tubes are the best choice for projects and industries, including agriculture, automotive, construction, etc. When choosing steel tubes, you should consider these five things about Galvanized Steel Tubes for better decision making Clear all your doubts regarding APL Apollo Galvanized steel products so that you can choose the best for your construction. Things you need to know about Galvanized Steel Tubes. Inexpensive Building Material Galvanized steel is cheaper than other structural steel products. It costs four times less than stainless steel. Because it is non-corrosive, it requires little maintenance. However, the welder needs protection from harmful zinc fumes while working with galvanized steel. In addition, the labor cost is half that of stainless steel. This reduces project costs considerably. A Long-lasting Product Galvanized steel structures can last more than 50 years in a sustainable environment. Galvanized steel can withstand severe water exposure for over 20 years. Besides, it requires little to no maintenance to keep the product in good condition. ● Highly Used in Auto Industry Galvanized steel is used in cars. The majority of cars today are manufactured with zinc-coated bodies. After imported Japanese models started using galvanized steel in the 1980s, American consumers began demanding it in car models. Subsequently, American car makers switched to these zinc-coating steel tubes. ● Used for Many Applications. Galvanized steel tubes are strong enough to be used for railway vehicles, chemicals, machinery, construction, bridges, roads, etc. Galvanized square steel tubes are best suited to carry water, gas, oil, and other low-pressure fluids. The hot-dipped galvanized steel tubes have a uniform coating, strong adhesion, and long-life advantages. ● Electro Galvanization Process: Pre-treated steel is still galvanized by hot-dipping in molten zinc and wiping away excess zinc, but there are also new methods to apply a protective layer of zinc. Electro galvanization is another process where a positively charged zinc anode is attached to a negatively charged applied to a steel sheet. It can also be galvanized with a zinc-aluminum mixture. The “dry galvanizing” or “shot blasting” process makes it highly adsorbent to paint, rubber, and powder coatings. GI Pipes and Tubes GI are galvanized iron pipes and tubes. They are also called coated iron pipes as they are immersed in zinc baths. They are steel tubes that are immersed in molten zinc using the galvanization process. This offers protection for the tubes from ageing and rusting. The corrosion resistance offered by the Galvanized iron pipes makes them a preferred choice for architects and designers for structural use.Galvanized iron products are classified into three grades depending on their weights and inner diameter thickness. Advantages of GI Pipes: Ideal for large projects – GI pipes are ideal for large building projects, manufacturing units etc because they are more durable and corrosion resistant. They help in the faster and more efficient execution of projects. Cheaper maintenance- GI pipes have a zinc coating which improves the sturdiness and adds to the durability of the structure. The corrosion resistance of these GI tubes is very high leading to very low chances of leakage which leads to low maintenance. Protection of pipes – Galvanization is the most effective and cost-effective way of protecting steel or iron from corrosion since it doesn’t involve much labour or complexity. Enhanced performance- Galvanization increases the thickness of the pipes which enhances their performance. The inner diameter thickness improves the durability of the pipes. They are cheaper, lightweight and easy to handle making them a better choice for designers and architects. GP Pipes and Tubes GP stands for galvanized pipe. Their manufacturing process is different from GI tubes. GP tubes are made from pre-galvanized sheets.GP pipes are made of carbon steel sheets which are electroplated with Zinc and then rolled into pipes. In most homes, galvanized steel pipes are installed. APL Apollo was the first company to introduce GP Tubes in India. Advantages of GP pipes Improved life expectancy – GP pipes increase the longevity of pipes by preventing corrosion and mineral deposits. It is a lead-free alternative to water supply lines. They have an improved level of toughness which makes them more durable. Increased corrosion resistance- Pre-galvanized GP pipes have higher corrosion resistance that improves the durability of the pipes. Uniform microstructure- GP pipes are made from steel sheets of uniform thickness which provides a uniform microstructure to the tubes. Difference Between GI and GP Pipes APL Apollo manufactures both types of pipes. They are used for different applications. GI and GP has some differences that make it easier for customers to make decisions. Here are the following differences between Iron pipes and galvanized pipes: GI pipes are carbon steel pipes immersed in galvanic baths to give them a zinc coating. On the other hand, GP pipes are made out of thin steel sheets that are first electroplated with zinc and then rolled into pipes. The hot dip coating in GI pipes may not provide a uniform coating but it is a quick process. The electroplating process used for GP pipes is slower in comparison but provides a uniform coating. GP pipes offer superior quality finishing than GI tubes. Steel galvanized pipes are ideal for tubing or plumbing applications. Raw water and rural water treatment applications often use GI pipes. GI is easy to install and maintain than galvanized pipe but GP pipes are superior and have more longevity and finish. In Conclusion Galvanized steel tube is an eco-friendly product ideal for urban and coastal applications. It is one of the oldest building materials with tremendous demand in the market. APL Apollo is a leading manufacturer of galvanized steel products. They manufacture pre-painted galvanized steel sections and tubes that can be used in numerous applications in diverse industries. APL Apollo uses DFT and ERW technology to create superior-quality GI and GP pipes. You can check out their entire range at www.aplapollo.com.
The Future Of Steel In Renewable Energy
Steel is not used only as a construction building material but also plays an important part in renewable energy. It plays a crucial role in structuring the supply of fossil fuels, nuclear energy, or renewable energy You may have no idea that steel has a bright future in renewable energy. It is used to create a greener environment. structural steel is widely used in producing and distributing renewable energy.In fact, none of the renewable energy sources works without steel. Steel is not limited to certain applications.It is the best choice for renewable sources.In this blog, you will learn why it has a bright future in renewable energy.So, scroll down now to learn more. Applications of Steel in Renewable Energy Renewable energy is also known as green energy.It is produced from natural resources such as water, sunlight, and biomass materials. Steel plays a critical part in distributing energy efficiently. Here is the list of areas where steel can be used: Biomass: The most common biomass materials are plants, wood, crops and agriculture residue, and animal waste. Steel is used extensively in collecting all biomass sources.It is also cutting crops and separating residues from agricultural fields. Solar: Steel is the main component for converting solar energy into electricity or hot water. Also, Solar thermal panels use steel as the base metal. It is the same with pumps, tanks and heat exchangers. Wave and tidal: Tidal energy is produced by the tidal turbine. A steel pile is used as the main component of a tidal turbine in tidal energy systems. Also, it helps to manufacture wave energy devices as it can withstand the pressure of water and the challenges of the marine environment. Hydroelectric: Strong and big dams are the main sources of producing hydroelectric energy. Steel provides strength to reinforce concrete and increase the life of dams. Wind: Wind is also a good source to produce electricity using wind turbines. Both onshore and offshore wind turbines use steel in every component, from the foundation to the tower, gears and casings. Besides, it provides strength to tall wind turbines. Future of Steel in Solar and Wind Energy Solar and wind energy, in particular, will have to heavily rely on steel. Wind power requires approximately 120 to 180 tons of steel for every new MW, and solar power requires between 35 and 45 tons of steel for each new MW.So, steel is used in these two markets: Solar Market: It is divided into two categories. Small-scale projects: Rooftop solar panels are made of structural steel, which is lightweight and offers superior corrosion resistance. They are easily mounted in homes, museums, and stadiums. Large-scale projects: Large plants or companies that need a big amount of steel to produce 100 to 300 MW of energy. They consume a large amount of steel. Some plants require more steel to produce 1000 MW. APL Apollo has recently introduced the Navrang range which includes Solar Panels made of pre-painted galvanized steel sheets. Navrang solar panel frames are durable and suitable for all weather conditions and offer 4x service life. The APL Navrang range is also perfect for Pre Engineering Building solutions as it expedites projects while enhancing the aesthetic appeal of structures. This has made it a preferred choice among designers and architects. Wind Energy Market: Steel is also a big contributor to producing wind energy .It is used in three key areas: Onshore wind farms – It will need a small steel tidal turbine to produce between 2 and 3 MW of power each. There are different grades of steel that are used to build the structural tower, the house of the turbine, the turbine blades, and electrical steel. Offshore wind farms – Turbines Each can produce 5 to 8 MW of energy.Thus, it consumes more steel than onshore turbines. Also, offshore steel turbines offer greater height without obstruction as well as free wind flow. They also require steel to create huge foundations that are anchored to the sea bed.Also, the steel blades should be much thicker and longer. New generation wind farms: It will require a floating structure because they will be further away from shore. Turbines are much more powerful and can produce 7 to 12 MW of energy. Summing Up! In conclusion, steel is the present and future of renewable energy.No one can produce energy without steel. To support green energy, APL Apollo has launched a wide range of structural steel products that can help to build renewable energy infrastructure in the times to come and contribute to a cleaner environment.
Applications of Hot Rolled and Cold Rolled Steel
Do you want to know where you can use rolled steel? You are at the right place. Let us first take a look at what these rolled steel products are. Why are they becoming so popular in the construction industry? To get the answers, take a look at this blog. The versatility of structural steel makes it ideal for a wide range of industrial and household applications. Rollers can shape, formalize, and enhance metal properties. You will get two types of rolled steel – hot rolled steel and cold rolled steel. Hot Rolled Steel Hot Rolled structural Steel is rolled at a high temperature above re-crystallization ( usually 1100 degrees celsius). This temperature refines the microstructure of the steel and allows it to be formed into any shape. Hot Rolled steel is processed steel that has greater formality and mechanical properties. Hot rolling involves heating and compressing a large rectangular slab called a billet into a large steel roll. The desired dimension is achieved by rotating rollers. During the rolling process, the steel is wound into coils and cooled. The processed material in other forms is cut into specified units and packaged. Features and Benefits of Hot structural Steel Provide high ductility to the structure Shrinks Quickly as it cools Easy to be welded Less expensive as it requires less processing time. Easy to bend and shape. Steel cools gradually, so there are no internal stresses. Applications of Hot Rolled Agriculture Equipment: Most agriculture components such as tractors, silos, barns, watering systems, etc, are continuously exposed to dirt, heat, chemicals, and precipitation. Hot steel can prevent premature wear and corrosion. It offers an ideal combination of sturdiness and corrosion resistance. Automobile parts: Automobiles use hot-rolled steel sheets for underbody components. It is also best suited for automotive suspension and chassis parts. Railroad equipment: It offers the utmost efficiency, safety, and reliability. Hot rolled steel is used as standard joint bars, insulated joint bars, and D-bars. It is also ideal for making reliable tracks and car parts. Mining Industry: Support beams, ladders, grinding balls, and light rails are the mining components. Hot rolled steel aproducts are resistant to vibration and shock and offer reliable performance in harsh conditions that make them ideal for mining infrastructure. Cold Rolled Steel Cold Rolled Steel is produced from hot rolling steel. The cold rolling process involves passing hot rolled steel over a series of rollers at room temperature to cool it down. A significant amount of pressure is required to create the desired shape. As a result, this process is more expensive than the hot rolling process. Features and Benefits of Cold structural Steel Prevent shock and deformation. Achieve high tolerances and a better quality surface finish. Provide 20% greater strength than hot-rolled steel Free of rust and scale Requires little to no secondary processing as it doesnt shrink after the process. Applications Cold rolled steel is often used for applications that require tighter tolerances and better surface finishes. Application uses for cold-rolled steel include: Home appliances: Cold-rolled steel sheets are used to build microwaves, ovens, refrigerators, washing machines, etc. It has corrosion-resistant properties, is durable, and has an appealing appearance. Metal furniture: It has a clean and smooth surface. Therefore, Cold rolled steel is used for furniture products, such as office furniture, chairs, tables, kitchen furniture, and other metal furniture. Mechanical Components: Rods, bearings, clumps, barrels, and other mechanical components are made from cold rolling steel. APL Apollo has a portfolio of structural steel products including columns, tubes, hollow sections, pre-painted galvanised sheets, solar panel frames, square sections, coils and more that can be used in diverse industries. They use cutting-edge technology like Direct Forming Technology and Electrical Resistance Welding Technology to create the best quality structural steel that is durable and corrosion resistant combined with aesthetic appeal. To Sum Up! As you can see both hot rolled and cold rolled steel can be used in numerous applications. Both types are used in diverse industries.APL Apollo is a leader in producing hot and cold rolled steels using the latest technology. We operate multi-unit facilities equipped with top-of-the-line machinery and equipment. You can visit www.aplapollo.com to check out our entire range.
How are APL Apollo Products eco-friendly?
Every company is going ahead to make the world greener. APL Apollo is not behind in building a sustainable environment for the new age. In 2019, Apollo launched its Green Initiative Program to promote environmental consciousness and sustainability. So, if you are looking for eco-friendly construction materials, you are at the right place. Over the years, steel products have become the first choice for developing rural and urban infrastructure. Because of its high durability and tolerance, steel is widely used for commercial and industrial purposes. It is the best replacement for wooden and other conventional products. Nevertheless, if you are curious about why APL products are eco-friendly, find out more in this blog. The Best Eco-Friendly APL Apollo Products APL Apollo is a steel manufacturing company that has committed to sustainable growth. Steel is available in different grades and ranges. They have evolved as the best solution to tackle the growing environmental concerns. Here are the top reasons why steel is known as an eco-friendly product: Steel is the most recyclable product, which means it can be turned into other things or shaped into other products. It is also easy to separate from waste using magnets. Steel can be recycled without any degradation in its quality as well. Steel is alloyed with carbon, which makes it highly corrosion-resistant, making it ideal for a variety of applications. As a result, the demand for other building materials has been reduced and limited resources have been conserved. Reduce Waste: Apollo steel products can also reduce the waste in nature. As steel is a recyclable material, it will not add more to the non-recyclable materials. It will save the environment by creating quality products for customers. Highly Durable: Steel is made of carbon, iron, and other elements. Thus, it is durable and strong enough to withstand extreme conditions. Investing in more durable products saves time, money, and energy in the production of materials. The consumption of fossil fuels and finite resources will also be reduced by using APL Apollo construction materials. Excellent Tensile Strength: The high tensile strength of steel allows concrete structures to be stronger and can support more weight. It prevents structures from expanding or water exposure. Hence, steel-based applications can perform well for the long term. Long-lasting: Structures made of steel will not rot, split, crack, or creep like those made of wood. Also, the steel quality remains the same even after years of utilization. It requires little to no maintenance and saves costs. It will control deforestation and reduce the need for trees for building door frames and windows. So less wood consumption will stop soil erosion, which often causes natural disasters. The structure lasts longer and is less likely to be infested by insects or weathered like wooden structures. Sum Up! All the above reasons show that steel products are durable for use, even in extreme weather and climates. There is no need to destroy nature and its resources to build infrastructure and commercial buildings. Choosing APl Apollo products will be a wise decision for your projects. It makes sense to opt for environmentally friendly options that do their bit towards making the planet a better place to live.Click here to find out more about us.
Factors to consider when buying colour-coated coil and sheets from the market?
Colour-coated coils and sheets are widely used pre-engineered building materials. It is a versatile product used for various applications, including home appliances, furniture, airports, industrial, and warehouses. Colour-coated steel sheets and coils use steel coils as substrates and are coated with various organic coatings. These pre Coloured steel sheets and coils are manufactured by the top structural steel company, APL Apollo Tubes. It also offers excellent electro-resistance as a high-quality PEBsteel structure solution. The colour-coated steel coils are produced as pre-painted steel sheets and then cut to size and marketed as the finished products. The sheet’s colour comes from the steel colour-coated coils. Pre-painted steel coils are predominantly used to improve the aesthetic value of PEB structures. Apart from this, it offers other advantages such as durability and corrosion resistance. Several companies that manufacture steel also produce colour-coated products. It is confusing to buy the best colour-coated products. This blog will share the factors to consider when purchasing colour-coated structural steel sheets. How to Choose Color-coated Coils and Sheets from the market? The construction material will not only meet your expectation but also reduce the purchasing costs. Consider the following factors when choosing pre-painted steel products: Measure Coating Thickness Whenever buying colour-coated sheets, it is important to check the coating thickness of the product. Substrate and coating thickness may vary depending on the application, use environment, and durability. The thickness of the coating will increase its durability and prolong its life. Must be Hot-Dipped Galvanized Sheets Before finalizing the structural steel coil/tubes, one major thing to consider is whether it is a galvanized sheet or a galvalume sheet. Manufacturers of color-coated sheets use hot-dip galvanized and galvalume sheets for their superior corrosion resistance. Its mechanical properties make Galvalume sheets suitable for industrial projects in highly corrosive environments. Types and Colors of top/back paint PE(polyethylene), SMP (mix of Silicon & Polyester), HDP, and PVDF are four popular top paints that differ in hardness, adhesion, durability, and other qualities. The most often coating used is PE which offers average durability, decent hardness and flexibility, and is available at a reasonable price. SMP is better than HMP because it is durable, glossy, and colour-retaining. However, it is less flexible. HDP is more durable than PE and also less expensive. PVDF has outstanding durability and flexibility, but it is less colourful and more expensive. The top coat should follow these factors such as the use purpose, the environment, the designed life, durability, processing method, etc. to prolong the life of the PEB steel sheets. Back paint is often chosen based on the application and use environment. When the environment is not corrosive, one layer of paint is sufficient. The back paint must adhere well if it is pasted with thermal insulation materials. Buy by Weight Rather than Per Piece To construct their pre-Engineered steel building, you should purchase steel priced by weight rather than per piece. When working on large metal projects, precise weight calculation is crucial to reducing the weight economically and physically. Knowing the weight of steel sheets is essential if you plan to transport or lift them with cranes or hydraulic equipment. In Summary! Hopefully, the list of factors will help you to buy suitable colour-coated sheets from the market. APL Apollo is one of the leading structural steel manufacturers in India, with years of expertise in the structural steel sector. We offer safe and efficient structural steel tubes and pipes structures at reasonable pricing by leveraging our experience and cutting-edge technologies. To check out the entire range of APL Apollo structural steel products, please visit www.aplapollo.com and we will be happy to serve you.
Find out how you can rejuvenate the PEB industry with APL Apollo Steel Building Solutions!
Apollo high-performance materials are revolutionizing the PEB steel industry. APL Apollo always brings out something new and innovative that can rejuvenate the construction industry. Yet again, the company has unveiled structural steel building solutions to transform the future of the building and construction industry. APL Apollo Group has come out with a wide range of heavy structural steel products, including Apollo Column tubes. These structural tubes are hollow steel sections made of black steel. It offers a futuristic edge to the structures. Besides, with Apollo Column tubes and Steel Building Solutions technology, Pre-Engineered Building (PEB) can be completed faster and more efficiently. It will offer cost-effectiveness and elevate the design of your projects. Therefore, structural tubes are known as the heart of the PEB structures. Do you want to discover how steel structural steel tubes help rejuvenate the PEB industry? Then continue reading to learn about the advantages of these Apollo steel building options. In India, Apollo Column is a popular product available in square hollow section, rectangle hollow section and circular hollow section. SHS is available in sizes starting from 12×12 mm to 300x300mm. RHS is available from 26x13mm to 400x200mm while CHS is available from 21.33mm to 355.6 mm. It also offers size and design flexibility, consistent strength, and better torsional strength. Six Ways APL Apollo Structural Steel Tubes Rejuvenate the PEB Industry Save Cost and Time: The main advantage of adopting hollow structural parts is their inexpensive cost. The use of APL Apollo Structural Steel Column Tubes can minimize total project costs. Because HSS sections are lightweight, they are easy to transport and erect. As a result, this pre-engineered building material will lower both material and project expenses. Higher Torsional Strength: APL Apollo column tubes are hollow steel sections with an advantage for PEB tubular constructions. Using steel tube columns will provide higher strength than non tubular beams. Because of its high torsional strength, it is the ideal product for building towers, bridges, cranes, highway guardrails, sign supports, and other structures. Therefore, they are known as high-strength welded steel tubes or HSS. Superior Performance: These pre-engineered steel tubes can be used to construct the complete structure. Because they are popular for their high performance, they provide strength to buildings. Because of its advantageous qualities, it is an excellent choice for various structures such as hospitals, factories, warehouses, cold storage, retail malls, commercial offices, etc. No-ground Fabrication: ERW structural tubes will reduce fabrication time. Because it is pre-fabricated, precisely engineered, and cut to length, there is little or no on-site fabrication required. It accelerates the construction process. High Tensile Strength: Hollow structural sections have emerged as an irreplaceable construction material due to their high load-bearing capacity. It can bear maximum stress without breaking out. Thus, the use of square structural tubes has gained considerable significance in PEB’s construction. Eco-friendly: The Apollo steel building product line is manufactured with a long-term environmental strategy. Square tubes are also produced from recycled steel, which helps to save limited resources. Moreover, it will stop the felling of precious trees and become a better replacement for wood. While improving architectural aesthetics, APL Apollo column tubes can benefit the pre-engineered building (PEB) industry by achieving speed, saving construction costs, creating quality structures, and promoting a sustainable environment. These exclusive products are the future of the construction and building industry, which encompasses strength, tolerance, and long-lasting service life. Visit www.aplapollo.com and enquire now for new projects or to explore the entire product range.
How do Apollo Navrang solar panel frames give 4X service life?
Apollo Navrang, the world’s first narrow and thicker colour-coated sheets, is one of the best innovations of the country’s leading structural steel pipe and tube manufacturers, APL Apollo Group. It is a new type of structural steel product that typically comes as colour-coated coils or sheets. The concept behind launching these narrow and thick steel structures is to replace the wood with steel sections. Under the GO Green Concept, Apollo Navrang is manufactured from pre-galvanized/ Alu Zinc or galvalume sheets. Colour-coated steel sheets are suitable for a variety of applications, including warehouse sheds, commercial and residential rooftops, Doorframes, home appliances, etc. Solar Panel Frames are also a great use of these pre-engineered steel sections. It is shiny and uniform in appearance with the Alu/Zinc Coating. ERW steel sheets and coils have better heat resistance. They can withstand temperatures up to 315°C without discolouration. Thus, it is an ideal product for manufacturing solar panel frames. What if we told you that Apollo Navrang extends the life of solar panel frames by four times? Scroll down now to find out more if you’re interested. Apollo Navrang Solar Panel Frames and Its Applications Steel products such as Navrang Solar Panel Frames are durable and corrosion-resistant. They are a better solution than galvanized iron steel sheets for constructing solar panels. Steel sheets are coated with different levels of Alu/Zinc, such as AZ 70 and AZ 150. APL Apollo has addressed the issue of rusting and high maintenance costs by introducing Navrang pre-painted steel tubes and pipes. Colour-coated steel solar panel frames provide aesthetic value and rust prevention. Apollo Navarang Specifications: Thickness: 0.6 to 3.0 mm Width: 300 – 750 mm Elongation – 17% approx Four reasons why solar panel frames ensure 4X service life Super Heat Stability: Navrang solar frames are produced from reliable steel sheets and coils. Apollo Group uses the advanced technology of the AluZinc line, which further boosts heat stability and reflectivity. It makes solar panels withstand high temperatures as well. High Coating Thickness: Coating thickness is measured in the form of DFT ( Dry Firm Thickness). There are three types of coatings: RMP( Regular Modified Polyester), SMP ( Silicon Modified Polyester), and PVDF. Coating thickness is determined by the application and the type of process used. A solar panel frame sheet made from steel has a higher thickness and a tighter tolerance. As a result, end applications are also precise. Excellent Corrosion Resistance: Hot-dip galvanized technology makes PEB steel sheets and coils highly corrosion-resistant. It doesn’t need a layer of paint due to its anti-finger coating. Thus, this product is well-protected from oxidation. Long Life Span: Pre-painted steel solar panel frames have a smooth finish and anti-finger coating. As a result, it looks better and lasts longer than the average solar panel. Steel structural frames offer superior bend properties and better scratch hardness. Thus, Apollo Navrang has proven to be a big boon in the steel industry. Hollow structural steel is not only a cost-effective product but also helps to promote environmental friendliness. Apollo pre-galvanized sheets and frames are available in vibrant colors, such as pastoral, high glossy, blue, grey, full matt, texture, wooden finish, etc. Apollo Navrang offers a range of eco-friendly and durable products. This Green product can save you money and promote a sustainable environmental policy. Apollo Navrang Purlins and Solar Frames are a great fit for Pre Engineered Building(s) PEB solutions as well and are fast becoming the preferred choice of designers and architects. You can visit www.aplapollo.com for all details about the product range.
5 Advantages of ERW Steel Pipe
Are you looking for the best steel pipes for your project? You have recently heard about ERW steel pipes that can help you meet high and low-pressure requirements. These rounded steel pipes are mostly used for oil, natural gas, and other vapour-liquid transportation. Therefore, other engineering applications can also use these round structural steel pipes for fencing, scaffolding, line pipes, etc. No doubt, it has become more popular in the transportation pipe & construction tube industry. Learn how ERW steel pipes are manufactured and the advantages of using them. What is ERW Steel Pipe? Electrical Resistance Welded ( ERW) Structural Steel Pipe is made of carbon steel coil, which has low strength and hardness properties. Also, the durability is increased by the weld seam that runs parallel to the pipe. At APL Apollo, ERW structural steel pipes and tubes are manufactured by transforming cold flat steel strips into rounded tubes and passing them through a set of forming rollers to produce a longitudinal seam. The two edges of a seam are heated with a high-frequency resistance and pressed together to form a bond. No metal filling will be needed for the longitudinal ERW as impurities in the heat zone are extruded during the welding process. Thus, this process makes electro-welded steel pipe more durable. Five Key Advantages of Apollo ERW Steel Pipes Steel ERW pipes are formed from hot rolled steel plates through repeated shaping, bending, welding, heat treatment, sizing, straightening, cutting, and heat treatment. 1) High dimensional accuracy: Electrical-resistance welded pipes are rounded pipes with a small diameter and thin width of the wall. It is made with high-frequency induction welding to achieve accurate dimensions. 2) Good mechanical properties: Manufacturers can control the strip rolling of ERW steel pipe effortlessly because of its innovative welding technology. ERW Steel pipes can be rolled effortlessly because of its innovative welding technology, which enables manufacturers to control the strip rolling process. The welded part is also passed through online heat treatment technology to improve its performance. Hence, it helps to reduce material wastage. 3) Higher Elongation: Straight seam welded steel pipe can elongate 8% -10% higher than traditional seamless steel pipes. Besides, an electric-welded steel pipe consumes less carbon than other steel tubes and pipes. 4)Uniform wall thickness: ERW steel pipe has high concentricity and uniform thickness after heat treatment. Its microstructure makes the steel pipe more durable and resistant to collapse. Also, it offers higher elongation compared to other seamless steel pipes. 5) Longitudinal resistance: Welded steel tubes undergo rigorous heat treatment to ensure their durability. It will not collapse during transit and can provide high resistance to all external forces. This is why it can be used to manufacture small diameter thin-walled pipes, commonly used in the city to transport gas and crude oil. Summing Up! Only the best ERW steel pipes will offer you all the advantages mentioned in the list. APL Apollo manufactures structural steel pipes and tubes with higher resistance to heat and temperature. They are easy to install and have a long service life. Click here to know more.
Newly launched Steel Building Solutions (SBS) by APL Apollo
As part of their endeavour to offer the latest innovations, APL Apollo has recently launched the next-generation steel building solutions that should revolutionize the construction industry. Building materials that are of excellent quality, offer value for money, improve project execution time and remain environmentally friendly would greatly benefit the construction industry. Tubular structural steel construction solutions help the industry to build faster and better. Tubes are currently used only in 10-15% of the structure to make the truss, bracing, joist, column and facade. The reasons for low utilisation are the lack of availability of larger sizes, limited size range, wastage, large MoQ and the lead time. APL Apollo, with its new range, is set to disrupt the status quo. With sizes ranging from 12x12mm to 500x500mm, and 1000x1000mm to be launched soon, APL Apollo is the largest producer and supplier of structural steel tubes in India with about 55% of the market share. Over 6000 tons of ERW tubes per day are manufactured at plants of APL Apollo. The tubes are cut into the desired length (of 4-12m) in the CTL Line to minimise wastage and the cut-to-length tubes are transferred to the fabricator’s workshop. The tubes are sandblasted and then connected using connectors. The connected structures are painted and the structure parts are transferred to the construction site. The civil foundation is laid and the anchor bolts are arranged at the site to install tube columns. The entire steel building solution is completed with zero on-site fabrication resulting in quick and efficient project completion with minimum wastage. Tubular steel building solutions are perfect for medical buildings,housing, schools,courts,high-rise buildings,hotels,malls,offices,warehouses,cold storage,food parks,factory buildings,process structures,oxygen plants,aviation hangers, data centres and more. If you compare the steel structure to the standard RCC structure from a cost-benefit analysis point of view, you will find that the steel structure is extremely cost-effective and saves a significant amount of time as well. It takes 8 days per slab for steel structure while it is around 24 days per slab for RCC structure. If you look at the revenue analysis, tubular steel building solutions offer 2% additional carpet area with advanced revenue/cash flows and reduced construction time. The superstructure is ready 65% faster offering financial cost savings and early commencement of the project. Using an RCC structure will push up the project cost by 5% i.e. around Rs 250-300 per sq.ft. Overall using the steel structure will push project IRR up by 1.5% while offering 2% additional area. Moreover, tubular steel solutions are environmentally friendly causing no air pollution and aiding in water conservation. Steel is recyclable, has superior strength, is earthquake resistant and offers extra clear height up to 6%. The construction of buildings contributes to 30% of indirect and indirect CO2 emissions. Structural steel is preferred for buildings because steel can be recycled multiple times.Studies have shown that the replacement of RCC with steel structures can reduce emission by 60%. The tubular steel solutions offered by APL Apollo are expected to usher in a revolution in the construction industry with far-reaching benefits to all stakeholders and a positive impact on the environment. For information on the products please enquire on https://aplapollo.com/
How to select the right steel doors that match your interior design!
You must have often heard the expression,” You never get a second chance to make a good first impression.” Your main door is the first impression that you create when you have visitors and it gives them a fair idea of what lies inside. The main door is critical when it comes to safety and security apart from aesthetics and it is essential that you apply your mind before finalising this important aspect of your home. Interior doors are equally important but they need not be as strong as the main door for obvious reasons. Keeping all this in mind, APL Apollo makes beautiful steel doors and steel door frames that are perfect for your home. Wood and steel are the main options available for doors. In today’s times when people are becoming more aware of the environment and the need to conserve the same, leading to a conscious shift to steel doors that combine strength and aesthetics while saving trees leading to a win-win proposition for all concerned Steel doors have an edge over traditional wooden doors because of their strength and durability and with modern cutting-edge technology, they have incorporated an element of aesthetics and elegance to create a piece that can accentuate the beauty of your home. Broadly you would need three types of doors – Main Door Interior Doors Bathroom Doors You will need to make sure that the doors are aligned with your interior design to enhance the ambience of your home. The location and size of the doors are important considerations that will help you choose the right steel doors for your home. Remember the main door needs to be extra strong and durable while the interior doors need to be functional. So the strength of the steel gauge can vary depending on the purpose for which you choose it. Beautiful Homes with APL Apollo have a mobile app called Aalishaan that can help you select the best door designs that can blend perfectly with the interior design of your home. They can offer you an inspiration to select the right designs from their wide range of doors to enhance the beauty of your residence. Apollo Chaukhat and Apollo Wondoor combine to create complete door solutions that combine aesthetics and durability to create timeless pieces that are in synchronization with your layout. You can use the Aalishaan app to contact the fabricators directly and get them to assemble the doors as per your requirements. The weight calculator will help you estimate the amount of steel required for the doors and work out the cost. Steel doors with a wooden paint finish are the trending choice for modern homes as they combine elegance with strength and provide a green solution that is environmentally friendly. Being long-lasting and providing recyclability, Apollo steel doors and chaukhat are fast replacing wood as the choice of the modern environment-conscious generation. Steel doors from APL Apollo have several interesting features – The steel doors are fire resistant. They are cost effective They are termite proof Steel doors from APL Apollo are durable They can be fitted easily They are customisable and can be made to precision They are environmentally friendly and are better than the alternatives available Steel can be recycled n number of times APL Apollo with its range of modern steel doors that are perfectly suited for the fast -paced modern culture offers its customers the advantage of the Aalishaan mobile app to make the most of its offerings. Check out http://apollotricoat.com/apollo-wondoor/ for the complete range of classy steel doors that can cater to all your needs
How coloured structural steel products are trending
The construction industry is always on the lookout for innovations and colour-coated structural steel sheets have become an important material for building projects. Prepainted steel sheets are being increasingly used in a wide range of applications including industrial roofs, cladding, warehouses , sheds, automobile bodies, solar panels, atriums, malls, and so on. The manufacturing process of colour-coated steel involves using liquid paint to coat the coiled steel. This gives structural steel products a strong, uniform colour coating that gives the steel anti-corrosive properties and makes it more durable. Steel is literally the backbone of a growing economy and it is used in an array of diverse industries. Whether it is a humble safety pin or a surgical instrument or an automobile or a building, steel has a role to play. Over a period of time, due to atmosphere corrosion, steel tends to be affected and requires replacement. Colour-coated steel has a protective coating that helps prevent corrosion and offers a longer life combined with aesthetic looks, recyclability etc. Replacing normal steel with colour-coated steel products in various industries will lead to faster project completion, better looks and lower costs in the long run. The plethora of applications where colour-coated steel offers an attractive replacement option makes it a popular choice. Colour-coated steel is lightweight and strong making it perfect for industrial use. It offers a variety of alternatives for architects and designers to choose from. Being prepainted saves them a lot of time and costs without compromising on the look and finish. Moreover, it is eco-friendly keeping in mind the challenges of climate change and the problems associated with it. APL Apollo has recently launched Apollo Navrang the narrow width, high thickness colour coated coils and sheets with an aesthetic appeal that will impress designers. These Galvalume sheets can be put to industrial, commercial or residential use depending on the application. Navrang has a Hot Dip Non OX Continuous Galvanizing Alu Zinc Line from YOGIJI DIGI for galvanized and Alu-Zinc products with a thickness range of 0.3mm-3mm with a 300-750mm width. This line is integrated with 4 Hi Wet Skin Pass Mill and flex tension levelling giving us the best surface finishing results. They can be used for commercial building rooftops, open door frames, PEB sheds, solar panels, automotive bodies, purlins, home appliances, traffic barriers, shutters etc. These colour-coated sheets are available in unique colours like Brick Red, Green, Grey, Light Blue, Off white and more with designer finishes like marble, stone or wood in gloss or matt finish to enhance the aesthetic appeal. The fast-paced development in the country and the associated rise in infrastructure has ensured high demand for steel with the latest innovation techniques. APL Apollo stands at the forefront of the technological revolution in the steel industry. It prides itself on staying ahead of the curve and coming up with cutting-edge innovations that can steer the construction and other diverse industries ahead offering them the best possible structural steel products to work with. Colour-coated structural steel products are a game changer as they combine strength, durability, aesthetics and environmental friendliness to offer modern construction materials that are perfect for the times we live in. For complete information about the APL Apollo Navrang range please visit https://aplapollo.com/apollo-navrang/ and get the best structural steel products for all your needs.
Advantages of PEB structures in various high-rise buildings, hospitals, commercial buildings, airports etc.
In the modern fast-paced world, time is of the essence and all innovations that assist in expediting project execution are welcome. Pre-engineered buildings or PEBs fall under this category. They are perfect for high-rise buildings, hospitals, airports, commercial buildings and more. Let us explore the advantages of PEBs which make them the ideal choice for numerous construction projects. What are Pre-engineered Buildings? Pre-engineered buildings are manufactured in a factory in parts and assembled at the construction site. This is called structural engineering. Unlike traditional steel buildings which are constructed from scratch at the site, pre-engineered buildings are tailored to plan at the factory taking into account the specific requirements. They are then transported to the site and fixed using bolted connections.PEB structures are lighter compared to traditional steel buildings since they are made with tubular steel and can be transported easily to the site. Advantages of Pre-engineered Buildings Pre-engineered buildings conform to international standards, are cost-effective and help to complete projects on time. They are increasingly being preferred as a modern efficient alternative to traditional steel structures. Strength and Durability Steel is a strong and durable building material that can withstand the vagaries of nature. Whether it is extreme heat, rains, storms or earthquakes, steel structures can bear the onslaught quite well. The addition of Galvalume to the steel makes it rust resistant and ensures the longevity of the structure. Good for the Environment The use of structural steel for construction is good for the environment as it reduces the cutting down of trees. The use of steel doesn’t cause pollution. It can be recycled infinitely which means there is minimum wastage and no loss of value over a long period of time. Switching to a green construction material is beneficial for the planet at large. Time Savings Using PEB structures can reduce the project execution time considerably. Once the building plans are approved, the entire structure can be fabricated in weeks and delivered to the site along with the foundation and anchor bolts ready to be secured into place at the site. This allows the flexibility to come up with entire structures in a short period of time without any compromise on quality. Cost Savings Since PEB structures can be erected quickly and are simple to assemble, the labour involved is less compared to traditional steel buildings. Moreover, since the structural steel tubes are lighter, it is cheaper to transport them to the construction site. This combined with time savings ensures that the total project works out much cheaper. Range of Options There are a variety of options to choose from once the building design is ready. APL Apollo offers a range of tubular building solutions that can be used to assemble your dream structure quickly and economically while not compromising on the aesthetic elegance of the structure. APL Apollo is at the forefront of the pre-engineered building revolution. It is constantly coming up with new innovations using the latest structural steel technology to create next-generation building solutions that can save considerable time and costs while changing the building landscape. To know more about APL Apollo and its offerings please visit https://aplapollo.com/
Newly launched Steel Building Solutions (SBS) by APL Apollo
As part of their endeavour to offer the latest innovations, APL Apollo has recently launched the next-generation steel building solutions that should revolutionize the construction industry. Building materials that are of excellent quality, offer value for money, improve project execution time and remain environmentally friendly would greatly benefit the construction industry. Tubular structural steel construction solutions help the industry to build faster and better. Tubes are currently used only in 10-15% of the structure to make the truss, bracing, joist, column and facade. The reasons for low utilisation are the lack of availability of larger sizes, limited size range, wastage, large MoQ and the lead time. APL Apollo, with its new range, is set to disrupt the status quo. With sizes ranging from 12x12mm to 500x500mm, and 1000x1000mm to be launched soon, APL Apollo is the largest producer and supplier of structural steel tubes in India with about 55% of the market share. Over 6000 tons of ERW tubes per day are manufactured at plants of APL Apollo. The tubes are cut into the desired length (of 4-12m) in the CTL Line to minimise wastage and the cut-to-length tubes are transferred to the fabricator’s workshop. The tubes are sandblasted and then connected using connectors. The connected structures are painted and the structure parts are transferred to the construction site. The civil foundation is laid and the anchor bolts are arranged at the site to install tube columns. The entire construction is completed with zero on-site fabrication resulting in quick and efficient project completion with minimum wastage. Tubular construction solutions are perfect for hospitals,housing, schools,courts,high-rise buildings,hotels,malls,offices,warehouses,cold storage,food parks,factory buildings,process structures,oxygen plants,aviation hangers, data centres and more. If you compare the steel structure to the standard RCC structure from a cost-benefit analysis point of view, you will find that the steel structure is extremely cost-effective and saves a significant amount of time as well. It takes 8 days per slab for steel structure while it is around 24 days per slab for RCC structure. If you look at the revenue analysis, tubular steel structures offer 2% additional carpet area with advanced revenue/cash flows and reduced construction time. The superstructure is ready 65% faster offering financial cost savings and early commencement of the project. Using an RCC structure will push up the project cost by 5% i.e. around Rs 250-300 per sq.ft. Overall using the steel structure will push project IRR up by 1.5% while offering 2% additional area. Moreover, tubular steel solutions are environmentally friendly causing no air pollution and aiding in water conservation. Steel is recyclable, has superior strength, is earthquake resistant and offers extra clear height up to 6%. The construction of buildings contributes to 30% of indirect and indirect CO2 emissions. Structural steel is preferred for buildings because steel can be recycled multiple times.Studies have shown that the replacement of RCC with steel structures can reduce emission by 60%. The tubular steel solutions offered by APL Apollo are expected to usher in a revolution in the construction industry with far-reaching benefits to all stakeholders and a positive impact on the environment. For information on the products please visit https://aplapollo.com/ .
How coloured structural steel products are trending
The construction industry is always on the lookout for innovations and colour-coated structural steel sheets have become an important material for building projects. Prepainted steel sheets are being increasingly used in a wide range of applications including industrial roofs, cladding, warehouses, sheds, automobile bodies, solar panels, atriums, malls, and so on. The manufacturing process of colour-coated steel involves using liquid paint to coat the coiled steel. This gives it a strong, uniform colour coating that gives the steel anti-corrosive properties and makes it more durable. Steel is literally the backbone of a growing economy and it is used in an array of diverse industries. Whether it is a humble safety pin or a surgical instrument or an automobile or a building, steel has a role to play. Over a period of time, due to atmosphere corrosion, steel tends to be affected and requires replacement. Colour-coated steel has a protective coating that helps prevent corrosion and offers a longer life combined with aesthetic looks, recyclability etc. Replacing normal steel with colour-coated steel products in various industries will lead to faster project completion, better looks and lower costs in the long run. The plethora of applications where colour-coated steel offers an attractive replacement option makes it a popular choice. Colour-coated steel is lightweight and strong making it perfect for industrial use. It offers a variety of alternatives for architects and designers to choose from. Being prepainted saves them a lot of time and costs without compromising on the look and finish. Moreover, it is eco-friendly keeping in mind the challenges of climate change and the problems associated with it. APL Apollo has recently launched Apollo Navrang the narrow width, high thickness colour coated coils and sheets with an aesthetic appeal that will impress designers. These Galvalume sheets can be put to industrial, commercial or residential use depending on the application. Navrang has a Hot Dip Non OX Continuous Galvanizing Alu Zinc Line from YOGIJI DIGI for galvanized and Alu-Zinc products with a thickness range of 0.3mm-3mm with a 300-750mm width. This line is integrated with 4 Hi Wet Skin Pass Mill and flex tension levelling giving us the best surface finishing results. They can be used for commercial building rooftops, open door frames, PEB sheds, solar panels, automotive bodies, purlins, home appliances, traffic barriers, shutters etc. These colour-coated sheets are available in unique colours like Brick Red, Green, Grey, Light Blue, Off white and more with designer finishes like marble, stone or wood in gloss or matt finish to enhance the aesthetic appeal. The fast-paced development in the country and the associated rise in infrastructure has ensured high demand for steel with the latest innovation techniques. APL Apollo stands at the forefront of the technological revolution in the steel industry. It prides itself on staying ahead of the curve and coming up with cutting-edge innovations that can steer the construction and other diverse industries ahead offering them the best possible structural steel products to work with. Colour-coated structural steel products are a game changer as they combine strength, durability, aesthetics and environmental friendliness to offer modern construction materials that are perfect for the times we live in. For complete information about the APL Apollo Navrang range please visit https://aplapollo.com/apollo-navrang/ and get the best structural steel products for all your needs.
New And Innovative Colour Coated Purlin, Door Frame, Solar Panel Solution For Structures
APL Apollo, the leader in structural steel tubes and pipes in India, takes innovation very seriously and comes with new product ranges developed with the latest technology. With a capacity of 2.6 million tons, it has warehouses and branches in 29 cities catering to the length and breadth of the country and exporting to over 20 countries. Their product range is used as load-bearing building materials in housing and commercial construction across the country. In its latest breakthrough, APL Apollo has launched its novel APL Navrang range offering colour-coated galvanized sheets for various applications. The idea is to use superior technology to provide pre-painted galvanized sheets that can be used in various applications adding value and aesthetic elegance at the same time. As part of this range, APL Apollo offers colour-coated purlins, door frames and solar panel solutions. Applications of pre-painted sheets: Solar Panel Frames – These are manufactured from high-quality pre-painted galvanized sheets which make them a superior alternative to Galvanized Iron for constructing solar panel frames. These panels are built to withstand tough weather conditions and are extremely durable. The advanced technology of Alu Zinc line has been deployed for this purpose which offers higher heat resistance and reflectivity that makes the product sturdy and long-lasting. Moreover, they are available in classy colours which makes them aesthetically pleasing. C and Z Purlins – These are specially designed for Purlin and Girt Applications and offer cheaper and environment-friendly alternatives to Galvanized Iron. They are more durable and malleable and offer a superior option in comparison to post-painted metal. Their ultra-flexible bend property from 0T to 3T, edge protection with coatings and epoxy coatings for better adhesion make them suitable for bridging. Prepainted parts have two coats of paint tightly bonded to the metal in contrast to a single coat on post-painted metal. This improves corrosion resistance and enhances longevity. Door Frames- Navrang open door frames are a class apart as they combine the strength of steel with classy elegance to create a cool solution for your spaces. These steel door frames are resistant to corrosion and humidity, making them very durable. Furthermore, the door frames stay termite-free, are recyclable and overall environmentally friendly. These features make Navrang superior to galvanized iron frames. Shutter Frames Apollo Navrang provides steel frames or pattis for shutters that are sturdier and aesthetically more pleasing. Roof Sheds If you are looking for durable roof sheds, Apollo Navrang can provide you with the perfect material to construct the same. They are weather resistant, environment friendly and remain termite free. Automobile Bodies Apollo Navrang can be used in the automobile industry to build the chassis for vehicles. The material is extremely strong and the prepainted galvanized sheets allow for faster production door frame. Apollo Navrang is focused on creating a superior range of products that are ready to use in diverse applications. The double coat of paint on galvanized sheets keeps the metal in perfect condition braving the vagaries of nature. They offer value for money as they will last longer and need less maintenance or replacement. Since they are pre-painted, they can save a lot of time in project execution which leads to lower overheads. APL Apollo is the undisputed leader when it comes to innovative breakthroughs in structural steel tubes and pipes.The new APL Navrang range is a win-win solution on all fronts and it deserves a look-in if you are looking for construction materials.You can check out the entire range right here at https://aplapollo.com/apollo-navrang/
APL Apollo Tubes providing tubular building solutions VS beams building solutions
APL Apollo group is India’s largest manufacturer of structural steel pipes and tubes, with an annual capacity of more than 2.6 million tons. As a part of the SG Group, it caters extensively to India, and exports to over 20 countries globally. The company’s vast distribution network is spread across the domestic region with warehouse and branch offices in 29 cities. Its structural steel tubes are used in a variety of load-bearing and construction materials in residential and commercial infrastructure projects. The Indian PEB industry, which primarily uses conventional 3 plates (I or H) steel products, is around 1 million metric tons in size (non-tubular sections). In PEB structures, steel tubes account for only 5% of the total. There is enormous potential for increased demand for affordable modular PEB structures, as well as how increasing the composition of structural steel tubes will result in more cost-effective, stronger, and longer-lasting structures, as well as allow project completion time to be reduced. Let us look at the advantages of tubular building solutions over beam building solutions – Cost Advantage – There is a significant cost advantage in using structural steel tubes over beams which will impact the overall project cost. They need less concrete to be mounted. Efficiency – The tubular sections can be used to complete the construction more efficiently as they come in box sections with smooth finishes. Faster Project Execution – Tubular building solutions will ensure faster completion of projects due to less labour requirement as it comes in customized length and sizes. APL Apollo produces structural steel tubes that can be used to build smart and efficient structures that combine aesthetics with strength and durability. In the coming years, the surge in demand for tubular building solutions might help generate a new yearly market of 200,000 tonnes for its ‘Apollo Column’ higher sizes and higher thickness steel tubes. APL already has a large market share in this category, which will grow even more next year with the introduction of a structural steel tube with a dimension of 500 x 500 mm. APL’s goal is to grow Apollo Column’s market share by a factor of ten. Warehouses, hospitals, airports, industrial sheds, and commercial and residential complexes are among the areas where the company is pursuing tubular PEB steel building solutions. Given the government’s strong drive to strengthen farm supply chain infrastructure and rural housing infrastructure, warehouse construction and affordable housing projects will be in high demand in the future years. To know more, please visit https://aplapollo.com/.